Choosing the Right Pharmaceutical Packaging Machine
The process of packaging a pharmaceutical product involves many different steps. It is important to find a high-quality machine that is capable of performing each of these steps. Fortunately, there are many different options available. Some of these machines include: FA3, FF4, FT320, TF2 and TF3 blister machines, as well as Syringe and needle packing machines.
TF1 Series
The Pharmaworks TF1 Series pharmaceutical packaging machine is an entry level machine that is ideal for small batch production. This blister packing machine offers many advantages, including quick changeover and minimal maintenance.
The TF1 blister machine is designed with a compact footprint. It offers a 120 by 165 mm forming area. As such, it accommodates a wide variety of base materials.
The machine also offers an upper seal plate that retracts when the web motion stops. This prevents excessive heat exposure. Another feature that can be customized is the amount of tool travel on the lower tool.
The TF1 blister machine has an optional vision system that can check the color and shape of the product before it is sealed. If the package is found to be broken, the machine will stop the sealing cycle.
The TF1 blister forming tool is a servo driven device that forms cavities up to 25 mm deep. Depending on the material being used, the tool can be modified to form a specific pocket or to flush helium gas.
The TF1 blister machine is capable of a high speed of 200 blisters per minute. The machine is equipped with a secondary high speed sensing system that detects foreign objects between seal plates. In addition, the TF1 has a splice detector that allows the machine to reject spliced materials.
The TF1 has a Rockwell Automation control system that is controlled by a PLC. This allows the machine to simplify its control system and reduces the need for maintenance.
FA3, FF4, and FT320
The FA3, FF4, and FT320 pharmaceutical packaging machine are designed to meet the requirements of a wide variety of pharmaceuticals. These machines feature state-of-the-art automation and are highly customizable. They can be integrated with case packers or other packaging machinery.
Pharmaworks is one of the leading manufacturers of blister machines. Its machinery is designed to comply with cGMP standards and to ensure safety. Their products also have features to increase productivity.
The TF1 Series of blister machines is ideal for low-to-moderate production, but they can also be used for more sophisticated applications. Using this machine, a pharmaceutical company can produce up to 150 blisters per minute. With a variety of options for servo drives, feeders, and production rates, a pharmaceutical manufacturer can choose the right equipment for their needs.
This blister machine is perfect for both liquids and powders. It can also be used for thermoform applications. When combined with a collating device or a case packer, it can help improve efficiency and ensure that the packaging process runs smoothly.
The FT320 pharmacal packaging machine from Tishma Technologies is designed to meet the challenges of a complex packaging operation. It can handle fifth-panel cartons, leaflet inserting, multi-packing applications, and more. Plus, it can be equipped with labeling add-ons.
For more information about pharmaceutical packaging machines, visit Pharmaceutical Packaging Machine the site of the leading manufacturers. There, you will find a detailed overview of each model, plus more in-depth information.
TF2 and TF3 blister machines
TF2 and TF3 blister machines for pharmaceutical packaging are designed for various types of products. They are ideal for solid-dose products, capsules, tablets, powders, and liquids. These are efficient, reliable, and easy to operate.
These machines are designed for high quality packaging. They are capable of forming and sealing blisters with high speed. Their features include servo-driven stations, a deeper forming depth, and product feeding equipment.
The machines from DJA(r) Pharma are widely used in the pharmaceutical industry. They provide a wide range of technology to clients in North America and South America.
These machines can also be integrated into existing packaging lines. The company’s team of scientific engineers are highly experienced in integrating machinery. This includes specialised tooling and retrofitting services.
Aipak is an international listed equipment manufacturer. It is one of the most trusted and reliable manufacturers of blister packing machines. With 18 years of experience, this company is dedicated to providing high-quality, cost-effective machines for all types of clients. Moreover, they offer technical support and training to customers.
The company’s Starview blister packaging machine series is perfect for small and large production packagers. This system is equipped with self-standing card feeders, optional unloading of finished products, and a variety of cGMP features.
SPECTRA BW is an easy-to-use inspection system that inspects numerous criteria. It also allows for high-speed, precise error analysis. Moreover, it can be easily integrated onto existing blister machines. In addition to color inspection, it can also detect 1D and 2D codes.
Syringe and needle packing machines
Syringe and needle packing machines are a key piece of equipment for any pharmaceutical manufacturer. They ensure the safety of the packaged products, while providing a streamlined process for the end user. In addition, they are easy to use, which helps to keep the operators comfortable.
To get started, consider the type of product that you intend to package. This will determine the general level of production. Typically, manufacturers will want a machine with a high output rate. However, customized solutions may be available to meet specific needs.
A thermoformer machine is a great way to pack syringes, as well as other disposables. It is also able to package kits and gauze. You Pharmaceutical Packaging Machine can choose a medium-sized or large-sized machine to meet your speed requirements.
Therapeutic syringe cartons can be nested if needed. They are also able to be labeled, which is important. These types of packages are also more sanitary and can be used for multi-dose applications.
Tishma Technologies manufactures cartoners that are known for their high speed and precision. The company offers a range of options, including side load, top-load, and palletizer machines. Some of their other capabilities include case packing and case sealing.
Among their other services are bioburden testing and sterilization validations. They also offer accelerated aging and environmental monitoring. Optima Pharma, a division of Tishma Technologies, is an expert in syringe and needle packaging.
PVC/plastic forming material
When it comes to choosing the right PVC/plastic forming material for your pharmaceutical packaging machine, there are a number of factors to consider. These include the shape, size and thickness of the product, as well as the manufacturing process. It’s important to ensure that the PVC forming material has the necessary properties to protect the product from damage.
Some of the most common PVC/plastic forming materials are PVDC and PET. PVDC is a high-quality barrier film that is used in most blister packs for pharmaceutical products. This enables the product to maintain its integrity while being exposed to sterilization environments.
PET has a higher water vapor permeability than PVC. This translates into a more effective barrier against moisture and light. However, PET is not as rigid as PVC. Therefore, it is not as effective when used for structural purposes.
Alternatively, if you want a material that is less flexible but still offers good impact resistance, you can choose rigid PVC. Rigid PVC is manufactured using sheeting techniques, which results in a material that is stronger and more resistant to abrasion and moisture.
Depending on the needs of your pharmaceutical packaging machine, you may also need to use a polymer material with a specific physical property. These include impact modifiers and nitrile rubbers. You can also add colorants or other plastic additives. But it is important to remember that these are optional.
IQ-OQ validation protocols
There are three major cGMP processes for pharmaceutical packaging machines: Operational Qualification (OQ), Performance Qualification (PQ), and Installation Qualification (IQ). Each is an important step in the process of producing high-quality medical devices.
OQ ensures that equipment will perform as expected, as well as that the installation was done properly. This includes the correct assembly of components, correct startup procedures, proper voltage levels, safety practices, and other features.
PQ tests new or existing equipment to verify that it meets its specifications. This is a crucial step in the production process. The IQ is a time-consuming process that is especially valuable when introducing a novel system.
It can also identify a variety of manufacturing process problems. However, there are other factors to consider, including environmental conditions. If there are minor setbacks, they may not be apparent, and they can escalate into serious product quality issues.
The design of an IQ or PQ protocol is critical. The protocol should be designed with a cross-functional validation team and diverse expertise. A robust IQ-OQ-PQ process will produce a strong product and help prevent product failure.
IQ is a very complex and expensive process. However, a comprehensive protocol can improve the reliability and quality of a manufacturing line. In fact, a well-designed protocol can even help reduce product development times.
A formal release of a PQ process should be in the form of a written authorization from management. Although IQ and PQ have many similarities, their processes are distinct.