How Resodyn Liquid Mixers Work
Fluid rheology is an important part of mixing liquids. It involves more than one or two properties – it is part of a much larger picture. Resodyn liquid mixers are able to handle a wide range of difficult-to-mix materials. You can request a demonstration to see how they work.
Solid-liquid mixing is done to suspend free-flowing solids
Solid-liquid mixing is a process used to blend two or more different liquids to produce a suspension. This method has several advantages over other types of mixing. Often, it is done at high shear rates. It is also more energy efficient than blending two or more liquids.
Solid-liquid mixing is necessary in many chemical engineering processes. During mixing, a cloud of suspended particles forms above the liquid. This liquid-solid interface is termed the cloud height and is a critical parameter for the process. To understand this process better, experiments with stirred tanks and computational fluid dynamics simulations were conducted to determine the effect of drag models and turbulent dispersion force on cloud height. The experimental and computational data showed good agreement over a wide range of conditions.
Solid-liquid mixing is an essential process for industrial processes. The process can aid in dispersing agglomerates, dissolving a substance, and coagulating a solution. In addition, this process can be used to create homogeneous mixtures.
The type of mixer you choose should be able to handle the flow rate. An impeller Labeling Machine with a high axial flow rate can suspend more solids than a piston-type impeller. Also, the pumping capacity of an axial-flow impeller depends on the liquid level in the tank and its diameter.
Break up lumps of fine agglomerated solids
Breaking up lumps of fine agglomerate solids is an important process in the manufacturing of various products. This process is required in many industries, where fine particles and low bulk density create a need for agglomeration. To break up the lumps, the appropriate mixer is required, with sufficient shear force and motion imparted to the solid mass.
Another use of a liquid-solid mixer is in mixing concrete. This is a common process in industry, where solids such as cement, sand, gravel, and water are mixed to create a homogeneous mass. Once the concrete has been mixed, the remaining particles will become insoluble, resulting in a smooth, durable surface.
Agglomeration can occur in many bulk solids handling operations, including bags and silos. By understanding the forces involved in this process, you can prevent the formation of agglomerates and eliminate them quickly. For more information, watch an on-demand webinar on agglomeration.
Agglomeration can be beneficial in medical products. Some of these products thicken thin liquids and help patients with dysphagia. The particles in these products are of a specific size distribution, and a lump in the liquid can cause a problem for the patient.
Mixes immiscible liquids
An emulsion is a mixture of at least one liquid dispersed in a second, immiscible liquid. An emulsion is stable, and it will generally have non-Newtonian rheological characteristics. We’ll discuss the dynamics of emulsions in Chapter 14.
The properties of different types of liquids influence their ability to mix. For example, oil and water have different densities, which means that they are immiscible in most cases. However, this does not mean that they are incompatible. Water is nonpolar, and it will mix with other liquids of the same type.
The chemistry of mixtures is governed by the rule “like dissolves like.” This rule dictates that two liquids that are miscible will dissolve in a solvent. A simple example of this principle is that hydrocarbon solvents do not mix well with water, as they are not miscible. Hydrocarbon solvents include gasoline, toluene, and cyclohexane.
Need for vortex
A vortex in a liquid mixer is a key component of an efficient mixing device. In order to produce a vortex, a fluid must be stirred at a high speed. In addition, a vortex has to travel a long distance to create the desired effects. The process can be optimized by choosing a vessel with the proper geometries.
When a vortex is present in a liquid mixer, the fluid streams are more closely oriented to each other. This stretches the interface area and improves mixing. Flow patterns that are similar to each other are called engulfment flows. Engulfment flow is a faster mixing regime, but requires high pumping power.
A vortex mixer can be used for cell culture and tissue analysis. Proper mixing of the sample is an important step in studying proteins and enzymes. Labeling Machine A vortex mixer allows for a more homogeneous mix during analysis. However, it should not be used when mixing a solid and a liquid. It can also cause spills and is cumbersome to use over time. This means that the vortex mixer is not suitable for every application.
A vortex mixer is ideal for incorporating gases into liquids. It allows gases, such as hydrogen, to dissolve easily. It can even be used for mixing unsaturated organic liquids.
Types of mixers
There are several different types of liquid mixers. One type of mixer is a dispersion pump mixer, which utilizes air and a series of impellers to mix materials. Dispersion pumps are used in a wide range of industrial applications and disperse solids into liquids at high flow rates. They are commonly used for chemical reactions.
There are several different types of industrial mixers available, with different functions and features. For instance, some are designed to mix materials with different viscosities, while others are used to create homogeneous mixtures. Some have temperature controls and will automatically shut off once the desired temperature has been reached.
Another type of mixer is a three-dimensional oscillating mixer. This model is made to blend paints, oils, and emulsions. Its rotary action is powered by an in-built motor. The mixer’s rotor and stator are precision-polished on the inner walls to ensure a smooth and even mix.
In addition to a wide variety of liquid mixing equipments, some are custom-built. Customizations can include the shaft length, type and number of impellers, materials of construction, and coatings. INDCO also offers many standard models. Many of the standard tank mixers can be modified.
Drum mixers are among the most versatile of all mixers, with many different types and configurations. However, most drum mixers share a common design. These are large vessels, often used for mixing and storage, and often combine low to medium-viscosity materials. They can also be used as batch mixers.
GEA’s DIBATCH batch mixing platform
The GEA DIBATCH batch mixing platform has a wide range of features for efficient batch execution. It comes with a control system that allows for accurate dosing of ingredients. The system also generates trend information and reports. This platform can be integrated into an existing process plant’s control system. It can also be linked to the GEA Codex(r) software, which includes an engineering portal and a high-performance HMI. This software is standardized and is easy to use.
GEA Process Engineering is one of the six segments of the GEA Group. It serves the food and beverage, personal care, and chemical industries, providing advanced process technology and expert advice. Through innovative processes, GEA helps customers bring new products to market faster and more efficiently. The company’s expertise in process design and manufacturing means that GEA can help you integrate third-party equipment into your process.
